Големи икономии чрез маршрутно-базиран мониторинг на състоянието на топкова мелница
Използвайки ръчния инструмент Leonova Emerald и акселерометрите DuoTech , норвежката минна компания Rana Gruber следи механичното състояние на критичната за производството в този случай топкова мелница. Планираната подмяна на повреден главен лагер, открит чрез маршрутно измерване, спести на компанията значителни суми.
Топковите мелници са приложение с ниска скорост (типичната скорост на въртене е 10-20 об./мин.), при което повреда на лагер може да бъде предизвикателство за откриване. Мониторингът на състоянието на топковата мелница започна през декември 2016г. и от самото начало показанията посочваха потенциална повреда на главния лагер на изхода.
С течение на месеците показанията остават на доста високо, но стабилно ниво, докато стойностите на BPFO показват нарастваща тенденция и ясни BPFO съвпадения. Когато лагерът беше подменен по време на планирано спиране за поддръжка, повредите на външната гривна на лагера бяха потвърдени.
System.Web.HttpException (0x80004005): Error executing child request for handler 'System.Web.Mvc.HttpHandlerUtil+ServerExecuteHttpHandlerAsyncWrapper'. ---> System.Net.Http.HttpRequestException: Request failed with status code InternalServerError at RestSharp.RestClientExtensions.<PostAsync>d__17.MoveNext() --- End of stack trace from previous location where exception was thrown --- at System.Runtime.ExceptionServices.ExceptionDispatchInfo.Throw() at System.Runtime.CompilerServices.TaskAwaiter.HandleNonSuccessAndDebuggerNotification(Task task) at RestSharp.AsyncHelpers.<>c__DisplayClass1_0`1.<<RunSync>b__0>d.MoveNext() --- End of stack trace from previous location where exception was thrown --- at System.Runtime.ExceptionServices.ExceptionDispatchInfo.Throw() at System.Runtime.CompilerServices.TaskAwaiter.HandleNonSuccessAndDebuggerNotification(Task task) at RestSharp.AsyncHelpers.CustomSynchronizationContext.<<Run>g__PostCallback|7_0>d.MoveNext() --- End of stack trace from previous location where exception was thrown --- at System.Runtime.ExceptionServices.ExceptionDispatchInfo.Throw() at RestSharp.AsyncHelpers.CustomSynchronizationContext.Run() at RestSharp.AsyncHelpers.RunSync(Func`1 task) at RestSharp.AsyncHelpers.RunSync[T](Func`1 task) at SPM.WebClient.Business.Helpers.ExtranetApiHelper.GetFiles(FilesApiRequest data) in F:\VsOnline\SPM Instrument\v8\App\SPM.WebClient\Business\Helpers\ExtranetApiHelper.cs:line 21 at SPM.WebClient.Controllers.PartialControllers.DownloadsController.Files(FilesApiRequest data) in F:\VsOnline\SPM Instrument\v8\App\SPM.WebClient\Controllers\PartialControllers\DownloadsController.cs:line 21 at lambda_method(Closure , ControllerBase , Object[] ) at System.Web.Mvc.ControllerActionInvoker.InvokeActionMethod(ControllerContext controllerContext, ActionDescriptor actionDescriptor, IDictionary`2 parameters) at System.Web.Mvc.Async.AsyncControllerActionInvoker.<>c.<BeginInvokeSynchronousActionMethod>b__9_0(IAsyncResult asyncResult, ActionInvocation innerInvokeState) at System.Web.Mvc.Async.AsyncResultWrapper.WrappedAsyncResult`2.CallEndDelegate(IAsyncResult asyncResult) at System.Web.Mvc.Async.AsyncControllerActionInvoker.EndInvokeActionMethod(IAsyncResult asyncResult) at System.Web.Mvc.Async.AsyncControllerActionInvoker.AsyncInvocationWithFilters.<>c__DisplayClass11_0.<InvokeActionMethodFilterAsynchronouslyRecursive>b__0() at System.Web.Mvc.Async.AsyncControllerActionInvoker.AsyncInvocationWithFilters.<>c__DisplayClass11_2.<InvokeActionMethodFilterAsynchronouslyRecursive>b__2() at System.Web.Mvc.Async.AsyncControllerActionInvoker.AsyncInvocationWithFilters.<>c__DisplayClass11_2.<InvokeActionMethodFilterAsynchronouslyRecursive>b__2() at System.Web.Mvc.Async.AsyncControllerActionInvoker.AsyncInvocationWithFilters.<>c__DisplayClass11_2.<InvokeActionMethodFilterAsynchronouslyRecursive>b__2() at System.Web.Mvc.Async.AsyncControllerActionInvoker.AsyncInvocationWithFilters.<>c__DisplayClass11_2.<InvokeActionMethodFilterAsynchronouslyRecursive>b__2() at System.Web.Mvc.Async.AsyncControllerActionInvoker.EndInvokeActionMethodWithFilters(IAsyncResult asyncResult) at System.Web.Mvc.Async.AsyncControllerActionInvoker.<>c__DisplayClass3_6.<BeginInvokeAction>b__4() at System.Web.Mvc.Async.AsyncControllerActionInvoker.<>c__DisplayClass3_1.<BeginInvokeAction>b__1(IAsyncResult asyncResult) at System.Web.Mvc.Async.AsyncControllerActionInvoker.EndInvokeAction(IAsyncResult asyncResult) at System.Web.Mvc.Controller.<>c.<BeginExecuteCore>b__152_1(IAsyncResult asyncResult, ExecuteCoreState innerState) at System.Web.Mvc.Async.AsyncResultWrapper.WrappedAsyncVoid`1.CallEndDelegate(IAsyncResult asyncResult) at System.Web.Mvc.Controller.EndExecuteCore(IAsyncResult asyncResult) at System.Web.Mvc.Async.AsyncResultWrapper.WrappedAsyncVoid`1.CallEndDelegate(IAsyncResult asyncResult) at System.Web.Mvc.Controller.EndExecute(IAsyncResult asyncResult) at System.Web.Mvc.MvcHandler.<>c.<BeginProcessRequest>b__20_1(IAsyncResult asyncResult, ProcessRequestState innerState) at System.Web.Mvc.Async.AsyncResultWrapper.WrappedAsyncVoid`1.CallEndDelegate(IAsyncResult asyncResult) at System.Web.Mvc.MvcHandler.EndProcessRequest(IAsyncResult asyncResult) at System.Web.Mvc.HttpHandlerUtil.ServerExecuteHttpHandlerWrapper.<>c__DisplayClass5_0.<Wrap>b__0() at System.Web.Mvc.HttpHandlerUtil.ServerExecuteHttpHandlerWrapper.Wrap[TResult](Func`1 func) at System.Web.HttpServerUtility.ExecuteInternal(IHttpHandler handler, TextWriter writer, Boolean preserveForm, Boolean setPreviousPage, VirtualPath path, VirtualPath filePath, String physPath, Exception error, String queryStringOverride) at System.Web.HttpServerUtility.ExecuteInternal(IHttpHandler handler, TextWriter writer, Boolean preserveForm, Boolean setPreviousPage, VirtualPath path, VirtualPath filePath, String physPath, Exception error, String queryStringOverride) at System.Web.HttpServerUtility.Execute(IHttpHandler handler, TextWriter writer, Boolean preserveForm, Boolean setPreviousPage) at System.Web.HttpServerUtility.Execute(IHttpHandler handler, TextWriter writer, Boolean preserveForm) at System.Web.Mvc.Html.ChildActionExtensions.ActionHelper(HtmlHelper htmlHelper, String actionName, String controllerName, RouteValueDictionary routeValues, TextWriter textWriter) at System.Web.Mvc.Html.ChildActionExtensions.Action(HtmlHelper htmlHelper, String actionName, String controllerName, RouteValueDictionary routeValues) at ASP._Page_app_plugins_furillo_grid_spmdownloads_editor_cshtml.Execute() in C:\inetpub\spminstrument.com\www\app_plugins\furillo\grid\spmdownloads\editor.cshtml:line 36 at System.Web.WebPages.WebPageBase.ExecutePageHierarchy() at System.Web.Mvc.WebViewPage.ExecutePageHierarchy() at System.Web.WebPages.WebPageBase.ExecutePageHierarchy(WebPageContext pageContext, TextWriter writer, WebPageRenderingBase startPage) at Umbraco.Web.Mvc.ProfilingView.Render(ViewContext viewContext, TextWriter writer) in D:\a\1\s\src\Umbraco.Web\Mvc\ProfilingView.cs:line 25 at System.Web.Mvc.Html.PartialExtensions.Partial(HtmlHelper htmlHelper, String partialViewName, Object model, ViewDataDictionary viewData) at ASP._Page_Views_Partials_grid_editors_Base_cshtml.Execute() in C:\inetpub\spminstrument.com\www\Views\Partials\grid\editors\Base.cshtml:line 20
Решения за минно-добивната индустрия
Минната индустрия е тежка индустрия, където оборудването за мониторинг на състоянието трябва да издържи на механичните сили и въздействието на обкръжаващата среда.
Leonova Emerald
Leonova Emerald® е преносим инструмент за промишлена поддръжка. Идеален за ежедневна употреба в тежки работни условия.
DuoTech
Акселерометърът The DuoTech® е решение с един сензор, използвано за измервания на вибрации или ударни импулси, или едновременно и на двете.